Pickles and pickled Cucumber Packaging Machine - Types, Price, and Purchase

Pickles, pickled vegetables, cucumber pickles, and etc. are made from fruits and vegetables using preservation methods to extend the product's shelf life under ambient conditions.

The preservation process typically includes dehydration and drying, salting, fermentation, the use of additives, heating, sugaring, and more.

Food products are always susceptible to spoilage because they provide nutrients for a wide range of microbes.

Most food preservation techniques create conditions in the food that completely stop the growth of microbial cells. Previously, these techniques were usually employed individually, but nowadays, they are used in combination to synergize their effects on microbial growth.

A pickles packaging machine is an industrial machine used for packaging pickles, pickled cucumber, etc. This packaging machine can sometimes be equipped with various auxiliary equipment as per customer requirements to make the process as automated as possible, ensuring that the pickles are packaged correctly and hygienically. The machine is capable of packaging a large number of pickle packages in a short period of time.

 

Types of Packaging for Pickles and Pickled Vegetables

Traditionally, the method of preparing pickles at home and storing them in ceramic or clay pitchers. Gradually, over the years, pickles have become branded products produced in the country and supplied to the market.

In our country, a considerable amount of pickles is still sold in bulk. Shopkeepers display various pickles in large glass containers and weigh the desired amount for their customers.

Customers trust the quality of the pickles rather than the brand. However, packaged pickles in glass bottles with different brand names gradually appeared in the market and became popular. Pickles in glass bottles have the price twice more than others due to heavy packaging and transportation costs.

With the emergence of plastic, packaged pickles in HDPE (high-density polyethylene) and later PET (polyethylene terephthalate) containers were introduced. HDPE bottles are usually used for packaging 1 kilogram or more. They are opaque, so they do not provide a view of the pickles but are convenient as they do not break during transportation. PET bottles are transparent, visually appealing, and safe for pickles. PC (polycarbonate) bottles are the best choice for pickled cucumbers but are still very expensive. In recent years, cost-effective flexible bags made from extruded structures and multilayered materials have replaced glass containers. Bags can be pillow bags or stand-up pouches, which have good visual appeal. They are lightweight and hygienic. However, in flexible bags, choosing the sealing layer is very important because the layer in contact with the pickles must be resistant to acid and oil.

Seal failure or surface adhesion can render the packaging ineffective and the product unsellable.

Tray sealer machines are suitable for packaging products such as pickles or pickled cucumbers, which have the ability to package and seal the product in various sizes including single-serving trays, cups (even jars if customer consider), buckets and larger dimensions.

Manual, automatic, or semi-automatic tray sealers are used for sealing these trays.

 

Types of Pickles Packaging Machines

Annually, millions of tons of pickles and pickled vegetables are produced and packaged across the country by factories, restaurants, small workshops, and home businesses, if you are one of the business owners, a good packaging machine will certainly help you to grow your business.

One of the elegant ways to package pickles is the vacuum method. The advanced technologies of these machines helps to preserve the freshness and quality of the product. In this method, the product is placed inside a tray or pouch, and then the air inside the tray or pouch is sending out. By removing the air inside the package, insects, bacteria, fungi, and other microorganisms which damage the product are eliminated, and the pickles remain fresh and with high-quality for a longer period. Packaging of pickles using the vacuum method not only preserves freshness and quality but also increases shelf life and reduces waste.

All the machines from West Asia Steel are capable of packaging a wide variety of products in addition to pickles and pickled vegetables, including:

• Different dry foods such as dried fruit, nuts and date
• Various ready-to-eat cold foods
• Pickled vegetables (such as pickled cucumber and olives) and pickles
• Various meat and protein products
• Vegetables, herbs, fruits, and various salads
• Packaging some dairy products like cheese
• Bread and confectionery

Next, we will review some of the machines used for packaging pickles, pickled vegetables, pickled cucumbers, and more.

 

Automatic Tray Sealer Packaging Machine for Pickles

The steps for packaging pickles in this machine are as follows:

1. The pre-made trays are placed on the machine automatically (by the automatic denester) or manually. Then, the loading of pickles into the trays is done. This task can also be performed automatically (by the filling machine) or manually by an operator.
2. Then, the trays filled with the product are moved to the mold of machine, where they are vacuumed, sealed and packaged. At this stage, the film is sealed onto the tray.
3. After this step, the packaged trays can be directed to the jet printer, where the date and other information can be printed on them.  

The automatic tray sealer packaging machine is one of the products manufactured by West Asia Steel Company. 

Features of the machine:

• The machine can be easily set up and adjusted by the operator.
• Adjustable for different tray sizes.
• Various options available based on customer needs.

For more information, you can visit the automatic tray sealer packaging machine page.

 

Semi-Automatic Tray Sealer Packaging Machine for Pickles

The semi-automatic tray sealer is used for daily packaging of pickles on a small to medium scale. This machine is also used in stores, restaurants (for takeout food), and small workshops.

The operation of the machine is such that, after placing the filled trays of the product onto its mold by the operator, the machine table is rotated 180 degrees. Then, the operator issues the packaging command by pressing the machine's buttons.

The semi-automatic tray sealer packaging machine is one of the products manufactured by West Asia Steel Company.

 

Features of the machine:

• Suitable for low to medium packaging capacities.
• Requires small space.
• Affordable price and easy usability.
• Various options available based on customer needs.

For more information, you can visit the page of the semi-automatic tray sealer packaging machine.

 

Vacuum Chamber Packaging Machine for Pickles

The vacuum chamber machine, whether single-chamber or double-chamber, is used for packaging various food products including pickled vegetables and pickles in plastic bags.

In this machine, the products are placed by the operator in plastic bags. Then, the products are placed inside the chamber of the machine, and by lowering the chamber lid by the operator, the sealing operation is performed, sealing several packages simultaneously.

Usually, vacuum packaging for pickles is done in weights of 250 grams, 500 grams, and 1000 grams, which can be done with vacuum chamber machines.

 

Features of the machine:

• Packaging products with full vacuum or MAP method.
• Equipped with a rotary oil vacuum pump by very high suction power.
• Strong and error-free sealing.

For more information, you can visit the page of the vacuum chamber packaging machine.

 

Thermoforming Packaging Machine for Pickles

The thermoforming packaging machine by West Asia Steel Company is widely used in packaging various medical devices and food products, including pickles and pickled vegetables. It is extensively utilized by many factories. With this machine, pickles can be automatically packaged in flexible or rigid film.

Using this machine, it is possible to produce trays from film in different sizes, automatically load them, and package them using various methods.

 

The thermoforming machine can package products inside plastic trays. The difference between this machine and tray sealers (seal vacuum) is that thermoforming not only seals the tray but also forms it. The film is placed in the machine and then formed by a forming mold. Additionally, in the subsequent packaging stage, the packaging occurs, and finally, the trays are cut in the last mold. 

This machine can be equipped with UV tunnels and various types of fillers. After the products are filled into the trays, they are guided to the sealing mold, where, if necessary, vacuum and gas injection can take place. Furthermore, after this stage, the film is sealed onto the tray, then cut, and exits the machine.

At the end of the machine, automatic rowers, jet printers, traffic tables, and even automatic capper can be installed to complete the packaging line.

If you require production capacity at desired levels, feel free to contact us so that we can provide the necessary guidance on building a machine with your preferred capacity.

Additionally, automatic fillers (multi-head weighing) are used in some packaging lines to achieve higher levels of automation. However, in many cases, the weighing process is done manually by operators, and the products are loaded into the trays in both ways.

The features of thermoforming packaging machine by West Asia Steel Company

• Easy cleaning, steel frame and resistant toward corrosion and oxidizing
• Compatibility with different trays and products
• Capability of installing various filler on the machine
• Fillers for diluted and concentrated liquids, multi-head fillers
• Capability of installation of labeler and jet printer
• Requested options by customers

For more information, you can visit the page of the thermoforming packaging machine.

 

Packaging Pickles at Home with a Manual Sealing Machine

To package various types of pickles, pickled vegetables, etc. at home, you can use a manual sealing machine. This machine is used for the safe and qualified packaging of your products at low volume and speed. The packaging process with this machine is carried out by an operator. The operator places the product inside the tray and put it on the machine's mold. By closing the lid of the machine, the sealing operation is performed.

 

Types of Films Used in Packaging Pickles

Since we at West Asia Steel Company specialize in packaging various food products as well as medical and pharmaceutical items, we can provide you with necessary information regarding the proper selection of film type and suitable packaging tray for your product.

You can consult with our experienced specialists and procure the desired film and tray with the best possible price.

The types of films used in pickle packaging include: ordinary 2-layer films, multi-layer barrier films, skin-pack films, anti-fog films, and so on.

West Asia Steel Company offers trays made of various materials for food and pharmaceutical purposes.

 

Product Features and Spoilage Factors

Pickles generally fall into the following three categories:

 

Different Types of Pickles

• Vinegar Pickles
• Brine Pickles
• Oil Pickles

In addition to essential fruits and vegetables, the ingredients commonly added to pickles include vinegar, sugar, salt, oil, and pickling spices. The presence of these ingredients results in a product with high acidity. Due to the acidic nature and the presence of oil in pickles, the packaging used must be resistant to both oil and acid.

For a relatively long shelf life, the ingredients of a pickle should include:

• Salt: More than 12%, ideally exceeding 15%.
• Acidity: Above 2%, with at least 0.5% being acetic acid (vinegar).
• pH: Below 3.5 (high acidity).
• Moisture: Below 50%.
• Oil: Sufficient to cover the top completely.
• Preservatives: Optimal and thoroughly mixed.

 

The spoilage of pickles can occur due to microbial contamination or oxidation/spoilage of the oil used in their preparation. A good packaging for pickles should have the following characteristics:

• Preservation of Odor
• Excellent Protection against Light, Moisture, and Oxygen
• Perfect Seal and Integrity toward Contamination
• Resistance to Grease and Oil
• Resistance to Acid
• Beauty and Appealing Appearance

  

Importance of Pickles Packaging

As mentioned, pickles and pickled vegetables, due to their strong taste and smell, are highly sensitive to moisture, air, insects, and harmful bacteria. Therefore, proper packaging of these products is crucial to extend their shelf life.

Using packaging machines also allows for the production of standardized, hygienic, and more attractive packaging. This can increase customer trust in the quality of the products and enhance the competitiveness and appeal of the products. In today's competitive market, offering products with appropriate and appealing packaging can increase sales and consequently boost market share.

  

Benefits of Using Industrial Packaging

Using industrial packaging for pickles offers various advantages, such as:

Extended Shelf Life: Industrial packaging for pickles, due to the use of strong and durable packaging films, increases the product's shelf life. It prevents changes in color, smell, taste, and quality of the product.

Preservation of Quality: Industrial packaging for pickles and brined items maintains the product's quality by preventing exposure to air, light, moisture, and other harmful factors.

Increased Appeal: Properly designed packaging can make these products more attractive to customers, thereby boosting sales.

Enhanced Durability in Distribution: Industrial packaging increases the durability of products during transportation, preventing damage and waste.

Hygiene: Industrial packaging improves the sanitary conditions of the product, preventing the entry of microbes and bacteria.

Easy Storage: Industrial packaging, due to its ease of storage and transportation, facilitates the handling, storing, and maintaining of the product.

Increased Marketability: Industrial packaging makes pickles more appealing and marketable, helping to increase sales and, consequently, the profitability of the business.

Environmental Protection: By using qualified packaging materials, industrial packaging for pickles can also contribute to environmental conservation by reducing waste and optimizing resource use.

Optimal Use of Space: By using industrial packaging for pickles, storage space can be utilized more efficiently, thereby reducing storage costs.

 

Important Tips for Buying a Pickle Packaging Machine

Choosing the suitable packaging machine is crucial as it enhances the quality and value added of your product and helps maintain consumer health. Here are important tips to consider when purchasing a packaging machine:

1. Business Requirement: Prioritize your business needs. Determine which type of packaging machine you require and whether your budget can accommodate the purchase.
2. Type of Machine: Pickle packaging machines can be manual, semi-automatic, or fully automatic. Assess which type of machine best suits your business requirements.
3. Machine Quality: The machine you choose should be of high quality and meet industrial standards. Also, consider limitations such as maximum speed, packaging size, and other relevant factors.
4. After-Sales Service: Over time, a pickle packaging machine may require repairs and maintenance due to wear and tear. Ensure that the selling company offers up-to-date after-sales services and has the capability to repair the machine.
5. Price: Evaluate the price of the pickle packaging machine and compare it with other machines that have the same technical features is of great importance. Keep in mind that a higher price does not always guarantee the best quality, and a lower price might lead to higher costs in the long run.
6. Brand and Manufacturer: Research the brand and manufacturer, and check user reviews and recommendations from people who have used similar machines. This information can help you make a well-informed choice.
7. Size and Capacity: Determine in advance the size and capacity of packaging you need. The size and capacity of the pickle packaging machine should match your business requirements.
8. Ease of Usage and Efficiency: The packaging machine should be easy to operate and efficient in performance. It should be user-friendly and have fully automated capabilities. Make sure to thoroughly review its automatic functions and overall performance.

 

The production Line for the Pickles Packaging Machine

In the pickles packaging production line, various machines are used, some of which are mentioned below:

1. Denester: This machine is used to place packaging trays in the production line.
2. Filling Machine: This machine is used to fill pickles and pickled vegetables into bottles, glasses, and other containers. Depending on the volume and type of product, this machine adjusts the fillers automatically.
3. Tray sealer Machine: This machine sends out Oxygen inside the package and modifies the atmosphere inside the packaging. Then, by using heat, sealing is done.
4. Lidder: This machine is used for placing lids on pickle packaging. This section can be manual or automatic, and the machine can install various types of lids, including plastic and metal lids.
5. Cutting Machine: This machine is used to cut the packaging made by the thermoforming machine to the desired size. This machine cuts the packaging automatically and with high accuracy.
6. Labeling Machine: This machine is used to apply labels or label packaging.
7. Jet printer: This machine is used to display the production date, expiration date, price, etc.

 

The Price of a Pickles Packaging Machine

The price of a pickles packaging machine depends on factors such as its type, capacity, packaging speed, capability of connecting with information of systems, etc.

For more accurate information about the price of pickles packaging machines, it's better to contact different suppliers and compare their offers and prices. Some factors affecting the price include:

1. Type and size of the production line (number of machines and production capacity).
2. Type of machines in the production line (brand and quality of machines).
3. Raw materials used in packaging (e.g., glass or plastic).
4. Level of automation in the production line (more automated machines are usually more expensive).
5. Cost of transportation and installation of the production line machines at the production site.
6. Cost of training and maintenance of the production line machines.

 

Purchasing Pickles Packaging Machines on Installment

Purchasing pickles packaging machines on installment can be one way to acquire these machines. To do this, you can visit several packaging machine suppliers and inquire about their installment plans.

Before proceeding with purchasing a pickles packaging machine on installments, you should consider the following:

1. Installment Payment Terms: Carefully review the installment payment terms to ensure your ability to make the payments.
2. Interest Rate: Examine the interest rate required for purchasing the pickles packaging machine on installments to be aware of the final cost of the machine.
3. Contract Conditions: Thoroughly read the contract conditions and ensure confidence in the machine you are purchasing.
4. Supplier Information: Scrutinize the supplier's information to familiarize yourself with them and verify their credibility.

It's worth mentioning that purchasing a pickles packaging machine on installments may entail higher costs in some cases compared to cash purchases.

 

Guidance on Purchasing Inquiry

If you're in need of advice on purchasing a pickles packaging machine, feel free to reach out to us. Our consulting team, equipped with ample experience and knowledge in the field of pickles packaging, can assist you in selecting the best machine to meet your needs. Additionally, we can guide you on prices, features, usage, and other related matters concerning these machines. Our team is always ready to answer your questions and provide you with the best possible solutions. Simply contact our experts to receive consultation.