Saffron packaging machines are available for both home and industrial use, designed for packaging saffron in small and portable packages. These machines come in automatic, semi-automatic, and manual versions. Industrial machines utilize advanced technologies to perform packaging automatically, quickly, and accurately
In this article, we aim to explain the entire process of saffron packaging from start to finish and introduce the suitable machines for this task. We will also review the criteria that you should consider when purchasing a packaging machine.
In industrial machines, saffron is automatically placed into containers, and then using a gas discharge system, air is removed from the package, effectively vacuum it to ensure the internal space is air-free, allowing the saffron to be stored in optimal conditions. In some cases, special gases are introduced into the packaging chamber to enhance shelf life. Finally, depending on the type of packaging, the saffron is placed into boxes or cans and securely sealed.
In the final stage, a jet printer is used to print information such as production date, expiration date, and batch number on the packaging. These machines operate at various speeds and can be used manually or automatically. Packaging saffron using these machines is done quickly, accurately, and hygienically, which enhances the quality and shelf life of the saffron.
Types of Saffron Packaging Machines
Automatic Saffron Tray Sealer (Seal Vacuum) Machine
The saffron seal vacuum packaging machine is an automatic machine used for packaging saffron using an option named modified atmosphere packaging (MAP). This machine sends out the air from inside the packaging tray, cuts a plastic film to the required size, and places it over the tray to seal the tray. The plastic film is adhered to the tray using heated silicone, completing the packaging process.
The industrial saffron seal vacuum packaging machine is manufactured in various sizes and capacities and can operate as a high-speed production line.
This packaging method ensures the preservation of saffron's taste, odor, and quality, while preventing contamination and oxidation. Additionally, seal vacuum packaging simplifies transportation and storage by reducing air and space inside the packaging. This method is widely recognized as one of the best ways to package saffron.
- Pre-made trays are placed on the machine either automatically (by a filling machine) or manually, and the product is loaded into them either automatically or manually.
- Then, the containers containing the product are directed into the machine mold, where they are vacuumed and packaged. At this stage, the film is sealed onto the tray.
- After this stage, the packaged containers can be directed to the labeling machine and or jet printer, where the date and other details are printed on them.
To view more information, you can visit the page of the automatic tray sealer packaging machine.
Semi-automatic Saffron Seal Vacuum Machine
The semi-automatic tray sealer packaging machine is used for daily packaging on a small to medium scale. This machine is also used in stores, restaurants (for take-out food), and laboratories.
The machine operates in a manner where, after placing trays filled with the product onto its mold by the operator, the machine table must be rotated 180 degrees. Then, the operator activates the packaging command by pressing the buttons.
The seal vacuum semi-automatic packaging machine is one of the products manufactured by West Asia Steel Company.
To view more information, you can visit the page of the semi-automatic tray sealer packaging machine
Vacuum Chamber Packaging Machine for Saffron
The vacuum chamber packaging machine is used for packaging various food products, including saffron, in plastic bags.
Features of the Vacuum Chamber Packaging Machine
- Packaging of products by complete vacuum or MAP (Modified Atmosphere Packaging)
- Rotary Oil Vacuum Pump by high power suction
- Strong Sealing without error
To view more information, you can visit the page of the vacuum chamber packaging machine.
Thermoforming Packaging Machine
A thermoforming machine can package products inside plastic trays. The difference between this machine and tray sealers (seal vacuums) is that the thermoforming machine also manufactures the tray. The film is placed in the machine and then formed using a mold. In the next section, the packaging takes shape, and finally, it is cut in the last mold.
This machine can be equipped with a UV tunnel and various fillers. After the product is filled into the trays, they are guided to the sealing mold. If needed, vacuuming and gas injection are performed. After this step, the film is sealed onto the tray, cut in the next stage, and exits the machine.
At the end of the machine, an automatic rower, a jet printer, a traffic table, and even an automatic lidder (capper) can be installed to complete the packaging line.
Features of the Thermoforming Packaging Machine by West Asia Steel Company:
- Easy Cleaning, Stainless Steel Body, and resistance to corrosion and oxidation.
- Compatibility with Various trays and Products
- Ability to Install Various Fillers
- Filling machine for diluted and concentrated Liquids, multi-head fillers
- Labeller and Jet Printer Installation
- Customer-Requested Options
To view more information, you can visit the thermoforming packaging machine page.
Manual tray sealer machine for Saffron
The manual sealing packaging machine for saffron is a simple device used for packaging the smallest capacities of saffron manually, with human intervention. This machine uses a transparent tray, typically made from materials like plastic or foil, to package the saffron. In this method, saffron can be packaged either in powdered or piece form.
In the manual sealing method for packaging saffron, the process begins with selecting high-quality, grade one saffron. The saffron is then divided into smaller pieces and placed into small plastic trays. The top of each tray is sealed using a heat-sealing machine operated manually, ensuring the saffron is securely packaged.
A manual sealing packaging machine has lower costs due to the lack of advanced equipment and its manual operation and it is suitable for small-scale operations and small or home-based workshops.
However, since this machine is not suitable for packaging larger capacities of saffron manually and requires more human intervention, larger packaging and production industries use semi-automatic or automatic packaging machines.
To view more information, you can visit the manual sealing machine page.
Saffron Packaging Trays
Some types of saffron packaging trays include:
- Glass Containers
- Paper or Cardboard Packaging
- Metal Packaging
- Plastic Packaging
Metal containers for saffron packaging include metal cans and boxes made of colored metal or aluminum. Metal containers, as well as crystal and glass containers, ensure greater product longevity due to their high resistance to moisture, heat, light, and air. Additionally, metal containers have an attractive and qualified appearance, making them suitable for use as gift boxes as well.
The saffron packaging containers must have at least the following two characteristics:
- They need to be highly impermeable to maintain vacuum inside the package and prevent the entry and exit of gases.
- They should have an attractive shape.
West Asia Steel Company, leveraging its expertise in packaging machinery manufacturing, can provide customers with customized molds for producing these trays.
Therefore, customers who require a unique-shaped tray for saffron packaging, differentiating it from common market offerings, can present their design. At West Asia Steel, we create an initial prototype using 3D printers and upon your approval as a customer, the mold is then fabricated, and the desired trays are manufactured according to your desired quantity.
You can consult with the West Asia Steel Company regarding the selection of the best suitable saffron packaging tray and obtain your desired tray at the best price.
Types of Films Used in Saffron Packaging
Given our expertise at West Asia Steel in packaging various food products as well as medical and pharmaceutical items, we can provide you with the necessary information on selecting the right type of film and suitable packaging tray for saffron.
You can consult with our experienced and expert specialists to obtain your desired film and tray at the best possible price.
The types of films used in saffron packaging include: 2-layer ordinary films, multi-layer barrier films, skin pack films and more.
West Asia Steel Company offers trays made from various materials suitable for food, pharmaceutical purposes and even pet food.
Is saffron packaging profitable?
Yes, saffron packaging is one of the most profitable markets for agricultural products due to its medicinal properties and excellent flavor. Additionally, saffron is known as one of the most expensive agricultural products in the world, and with appropriate packaging, it can be easily sold and exported to international markets. Overall, packaging agricultural products, especially saffron, increases the added value and profitability for producers and exporters.
Processing and Packaging Stages of Saffron
For the packaging of saffron, we require a precise and professional process to preserve its quality and value. The main stages of processing and packaging saffron are as follows:
- Separation of Saffron from Flowers: In this stage, the harvesting of saffron from the flowers is done and to facilitate easier separation, it is better to separate the saffron petals.
- Drying Saffron: After separating from the flowers, saffron needs to be dried. This stage can be carried out either by sunlight exposure or using drying machines.
- Packaging: This stage can be done manually or using packaging machines. It is crucial to use appropriate and qualified packaging materials and equipment for saffron packaging.
- Labeling: After packaging, labeling is necessary for better identification.
The Price of Saffron Packaging Machine
The price of saffron packaging machines varies depending on the type, brand, size, and features of the machine. Generally, saffron packaging machines range in price from hundreds of thousands to several million Iranian toman. When purchasing a saffron packaging machine, it's important to determine your specific needs and choose a machine that provides the highest efficiency at a suitable cost for you.
You can consult with our experts regarding the purchase of a saffron packaging machine. We will offer you the best choice. It doesn't matter if you are in Spain or Mashhad (the cradle of saffron in the world), wherever you are, you can choose the best from our products.
The Price of a saffron production line
The price of a saffron production line largely depends on the specific machines you intend to purchase. Factors such as the type of machines, operator involvement, production capacity, and machine speed will vary and influence the overall cost of the production line.
You can consult with our experts regarding the setup of saffron production and packaging lines.
Sources
Comments
Post comment
Comments sent by you will be published after the approval of the website administrator.
